Issue 81 - September 2025
Powering Canadian Steel
Electricity Canada and the Canadian Steel Producer’s Association upcoming report, Powering Canadian Steel identifies how our two industries can work together to support economic growth, security and resilience. Current Affairs sat down with one of the report's authors, Jay Wilson, Director of Energy Security at Electricity Canada to learn more.
Hi Jay, thank you for joining us. How did this report come together?
We were approached last year by the Canadian Steel Producers Association (CSPA) to start thinking about electrification and growth in the industry. Their members produce steel and steel products in different ways across Canada, but they all expect their industry to grow significantly over the next 10 to 15 years. Steel is an energy-intensive sector, so one of the things that was clear to them was that their industry was going to be needing a lot more electricity – 430% more by 2050 – to power that growth.
The electricity sector has a similar outlook, expecting to massively increase the amount of building and investment in new infrastructure and modernizing the grid to meet demand. It’s not just the steel sector that is going to be using more electricity in the future. So, we decided to work together on this project to understand what is needed from the electricity sector to help build the infrastructure that the steel industry needs.
This was a fascinating project to work on, in part because these two industries are a lot more intertwined than people really think. So many of the physical components that generate and deliver electricity are made in steel plants that use electricity to melt and shape that steel into useful products. And because Canada has one of the cleanest electricity systems in the world, that means steel made with electricity here is cleaner than most other steel on the market. That lower environmental footprint matters to customers who buy steel.
What are the challenges and opportunities that are facing the steel industry when it comes to electrification?
To build some of the large-scale infrastructure in the electricity sector, it takes time, and it takes a lot of investment. Large projects like a major transmission line or a hydroelectric project might be in a permitting process for 10 years, which isn’t very attractive for investors.
Needing to wait up to a decade for permission to start a piece of infrastructure means important upgrades can be delayed. This means that the overall electricity system costs can be more expensive and the construction happens slower than it should.
For a steel plant that wants to produce more clean steel, they need to work with their local utility to upgrade their service to power the new equipment. But if it takes 5-10 years to permit to upgrade the transmission line to the plant, that’s not good for the people that need the power, or for anyone who needs their electricity to be reliable and affordable.
An opportunity here is that whatever happens, or in this case, doesn’t happen, in permitting electricity projects, affects all other industries. Any industry that is looking to expand and grow is going to use more power to serve their customers better. It's kind of universal. It’s a common cause, because everybody wants the same thing. Companies want more power, they want it to be as clean, reliable and affordable as possible, and that’s what the electricity sector wants to provide. We’re on the same page.
How will the current political situation with the U.S. affect electrifying the steel industry?
Hundreds of billions of dollars’ worth of goods cross the border every year, including steel and electricity. A good trade relationship is important to everyone on both sides of the border, and the tariffs we’ve seen this year have been very disruptive and added a lot of uncertainty. There’s obviously a big challenge and making progress towards a resolution on the trade is going to be critical. There’s a place for governments to step in to mitigate some of the difficulties, and we’re encouraged by some of the early shows of support for the industries.
At the end of the day, whether or not there are trade challenges, steel is a necessity and electricity is a necessity and Canadian companies that are making steel need to have access to power and to be able to expand or to produce the kind of steel that customers need.
What was one thing you learned about the steel industry from working on this report?
Last fall, I got to visit the Algoma Steel plant in Sault Ste. Marie, Ontario. It was an eye-opening experience getting to see first-hand the different ways that steel can be made and turned into products.
We took a tour of the facility they were building where the new electric arc furnaces were to be housed. Seeing up close the scale and size of the facility, the equipment, and the infrastructure that brings the raw materials and the energy to where it’s needed was fascinating. There’s so much skill and expertise on display everywhere at a site like that, and watching these machines maneuver and transform a massive slab of red-hot metal into sheets and rods in a matter seconds is something I’ll never forget.
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